Stepless Speed 400/42+42 Armoured Cable Machine for Various Cable Specifications

Stepless Speed 400/42+42 Armoured Cable Machine for Various Cable Specifications

1.Application:
This machine is mainly used for the production of low-carbon steel wire armor for large cross-section cables and non retreat twisting of aluminum alloy wires; It can also be used for non untwisted stranding of copper circular wire cores.

2.Overview of equipment composition
The entire machine is driven by a separate motor, and the hinge and traction are driven by separate motors. The hinge is driven to rotate through a dedicated gearbox. The control of the entire machine adopts Siemens S7-200 series PLC to ensure synchronization accuracy. In actual production, the operator can set the process parameters such as the pitch of each section of the twisted wire and the speed of the production line on the touch screen according to the required cable specifications. When starting up, the PLC automatically calculates the speed of each transmission part, ensuring the synchronization of the entire machine and the accuracy of the twisted wire pitch, and achieving stepless speed regulation of the entire machine.
The tension of the wire reel of the twisted body is controlled and adjusted by mechanical friction to ensure the stability of the wire reel tension.
The operation of the entire machine adopts Siemens S7-200 series PLC and fieldbus for unified control, coordinating the working status, operation, and speed control of various electrical parts of the machine. The operation touch screen adopts Siemens color human-machine interface to control operation.

• Low carbon steel wire:Φ0.9-Φ3.0mm
• Max core dia. Before armouring:≤Φ80mm
• Rotation speed:72.5r/min(working speed)
• Armoring pitch:Stepless adjust
• Main stranding motor power:90kw (AC variable frequency motor)
• Φ600x2 non-metallic taping machine speed:500r/min
• Non-metallic taping machine pitch:Stepless adjust
• Non-metallic taping machine motor power:11kw (AC variable frequency motor)
• Max traction force:5 T
• Max traction line speed :30m/min
• Pneumatic caterpillar motor power:22kw x2 set(AC variable frequency motor)
• Pay-off bobbin size in cage:PN400(customer bobbin drawing)
• Center Pay-off bobbin size :PN1600-PN3150
• Take-up bobbin size:PN1600-PN3150
• Machine center high:1000mm

• 3150mm portal pay-off rack
• # type through wire frame
• 48+48-500 main cage
• Automatic side bottom loading bobbin system
• Closing wire die holder
• Φ600x2 non-metallic taping machine
• Mechanic and electric Meter counter
• 5000kg caterpillar machine
• 3150mm portal take-up and traverse line rack
• Electrical control system
• Safety fence

4.Electrical control system

• The power supply is a three-phase five wire system: 380V (± 10%) 50HZ
• This machine adopts a sub motor drive (the motor adopts a variable frequency motor), and each AC variable frequency motor adopts a frequency converter to control the speed. The entire machine is controlled by a Siemens programmable controller, and the Siemens touch screen controls the operation. The main machine starts with a delay after the alarm bell rings.
• This machine is equipped with the following protections
• Frequency converter fault alarm.
• Overload protection and power supply protection for receiving and discharging cables.
• Air pressure undervoltage protection.
• Wire breakage protection.

5.Operating directon:

Equipment operation direction: Right head machine, facing device operation, left release line, right take-up line

6.Color:

• Rotating parts:RAL2004
• Main body:RAL5015
• Other parts:RAL7035